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Tube End Squaring Machine with Ce Certificate (TEF508CPV)
**TEF508CPV Automatic Tube End Finish Machine**
**Description:**
The TEF508CPV is an advanced automatic tube end finish machine designed for precision finishing of metal tubes. It can perform multiple operations such as deburring, chamfering, flaring, and beading on both the inside and outside of round tubes. This versatile machine is ideal for industries requiring high-quality tube end processing, including automotive, aerospace, and manufacturing sectors.
**Model:**
TEF508CPV
**Application:**
This machine is used for deburring, flaring, and beading of metal tubes. It ensures smooth and accurate finishes, making it suitable for a wide range of applications in various industries.
**Introduction:**
The TEF508CPV is a highly efficient and automated solution for tube end finishing. With its advanced servo motor technology and digital control system, it offers precise and repeatable results. The machine allows for quick tool changes, enabling it to switch between different functions without the need for extensive reconfiguration. Whether you're working with stainless steel, aluminum, or titanium alloys, this machine delivers consistent quality and performance.
**Main Specifications:**
- **Dimensions:** 580 x 820 x 1200 mm
- **Weight:** 350 kg
- **Power Supply:** 380V ±10%, 50Hz/60Hz, three-phase
- **Power Consumption:** 4.5 kW
- **Air Pressure:** 0.4–0.8 MPa
- **Clamping Mode:** Pneumatic
- **Clamping Force:** ≥10 kN
- **Rotation Axis:** Servo Motor, 2.0 kW
- **Feed Axis:** Servo Motor, 2.0 kW
- **Tube Position Axis:** Servo Motor, 0.2 kW
- **Coaxiality of Rotation Spindle and Clamping Shaft:** ≤0.02 mm
- **Feed Axis Positioning Accuracy:** ≤0.01 mm
- **Feed Axis Repeatability:** ≤0.01 mm
- **Rotation Axis Deflection:** ≤0.01 mm
- **Control Mode:** Digital Control
**Control Variables Include:**
- Clamp opening and closing
- Rotation axis direction and speed
- Feed axis origin, position, speed, and limit settings
- Position axis origin, feed position, and speed
- Positioner plate opening and closing
**Capacity:**
- **Tube OD for Chamfering/Squaring/Deburring:** Φ6–50 mm
- **Tube Wall Thickness for Chamfering/Squaring/Deburring:** ≤10 mm
- **Tube OD for Flaring:** Φ3–50 mm
- **Tube Wall Thickness for Flaring (Stainless Steel):** 0.4–1 mm
- **Tube Wall Thickness for Flaring (Aluminum Alloy):** 0.5–1.5 mm
- **Flaring Method:** Eccentric inner diameter rotary swage
- **Tube OD for Beading:** Φ6–45 mm
- **Tube Wall Thickness for Beading (Stainless Steel):** ≤0.5 mm
- **Tube Wall Thickness for Beading (Aluminum Alloy):** ≤1 mm
- **Beading Method:** Inner diameter rotary swage
- **Minimum Tube Clamp Length:** 10 mm (varies by material and wall thickness)
- **Tube Material:** Titanium alloys, stainless steel, aluminum alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
2. Quick die change enables flaring and beading with minimal downtime.
3. Pneumatic clamping with buffer prevents tube damage.
4. Thin clamps and dies allow processing of tubes as short as 10 mm.
5. Digital control of feed axis ensures accuracy and safety.
6. Variable-speed rotation axis adapts to different materials.
7. Precise digital control of tube position axis guarantees repeatability.
8. Automatic operation with foot switch for start, feed, and reset.
9. Eccentric flaring center supports multiple sizes and wall thicknesses.
10. Shared dies for chamfering/deburring and flaring reduce tooling costs.
**Main Components:**
1. Top-mounted spindle with excellent opening capability, ideal for complex-shaped tubes.
2. Servo motor control for high-precision spindle operation.
3. Front-mounted clamp capable of gripping tubes as short as 10 mm.
4. Clever chip groove design in the clamp for efficient dust removal.
5. Digital-adjustable tube feed stopper that rises automatically during forward motion.
6. Organic glass protective cover and waste collection box for operator safety.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that supports a wide range of tube sizes and wall thicknesses.
2. **Flaring Dies:** Designed for use with chamfering/deburring tools, reducing the number of required dies.
3. **Squaring/Deburring Head:** Adjustable blade positions allow for multiple operations with one set of blades.
4. **Beading Head:** Works with beading tips or arbor to process tubes as small as 6 mm.
This machine is a reliable and efficient choice for manufacturers looking to enhance productivity and ensure consistent, high-quality tube end finishes. Its advanced features and user-friendly design make it an essential asset in any modern production line.