Waste BOPP PE Film Granulate Machine with Horizontatol Water-Ring Hot Die Face Pelletizing Way
Waste BOPP PE film granulate machine with Horizontal water-ring hot die face pelletizing way. It also can do with vertical water-ring hot die face pelletizing way and wind cooling die face pelletizing way to meet the requirement of different material.
Material is cut, pre-dried, pre-heated, pre-homogenized and compacted in the shredding/compactor drum.
Many materials can be processed directly without need of the upstream pre-shredding, resulting in a dramatic reduction in operational costs.
Less power consumption cost per kilogram, high throughput, reduced floor space occupation and operator attendance.
This line can be used to process wasted thermoplastics: such as PA, PP, PS, PE, EPE, EPS, PET, UPS, ABS Film etc. Like agriculture film/farm film and big bag.
Different screw design can produce different plastics. This is for hard or different kinds of film.
Material types: Woven bag, printed LDPE film, film (rolls, loose, bundled), agricultural film waste, foamed plastics (EPS) and fibre.
Metal detector on the Belt conveyer.
Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, people check out the melt and throw it away, and restart the belt conveyor again.
Machine detail parameter
Item NO. | Item name | Quantity | Power |
1 | Belt conveyor | 1set | 1.5kw |
2 | Φ160/33 single screw extruder | 1 set | 160kw |
3 | Compactor | 1 set | 75kw |
4 | Hydraulic screen changer system | 1 set | 2.2kw |
5 | Water-ring die face cutting system | 1 set | 2.2kW |
6 | Chute | 1 set | --- |
7 | Centrifugal dryer | 1set | 5.5kw |
8 | Wind transmission system | 1 set | 4kw |
9 | Storage Silo | 1 set | --- |
10 | Electrical control box | 1 set | --- |
The advantages of this machine
1. Highly efficient: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw according to customer's different materials, and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. No air in the pellets.
4. The machine has a long life.
The advantages of the compactor
1. Counter current technology
High process stability through improved material intake ensures constantly high output over a considerably broader temperature range.
Higher flexibility and operational reliability with a variety of materials.
Increased throughputs with the same plant size for more productivity.
2. Smart Start
Remarkably easy operation thanks to logical, clearly structured, and simplified handling and ultramodern ergonomic touchscreen display.
Fewer buttons, more user-friendliness—thanks to a high degree of automation including extensive control packages.
The right recipe for every application—saved processing parameters can be loaded easily and conveniently from the recipe management system at the push of a button.
3. Save
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw.
Lower production costs through optimized control technology and high-quality, energy-efficient components such as high-performance motors.
Additionally, the practical energy display on your operating panel gives you a constant overview of energy consumption at all times, thus enabling you to take specific measures to optimize consumption.
Environmental protection.
More machine photos
Belt conveyor
1. Transport method: By strap
2. Power of motor: 2.2kw
3. Work length: 5000 mm
4. Width of strap: 600mm (Different type of machine with different width)
5. Conveying speed: 1-10m/min
6. Weight: 3000kg
7. Belt material: PVC, and bracket material: Carbon steel
Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, people check out the melt and throw it away, and restart the belt conveyor again.
Compactor
The compactor on the extruder. The function of crush and compress the material, it works by the running of rotary cutter, stable cutter and the rotary cutter cuts the material and by friction the material will be compressed. And with cutter base running the material can be better melt and flow into the extruder.
Water-ring hot cut die (For PP and PE the die is different)
Machine line
Extruder with horizontal water-ring cutter system
Gear box: high torque, low noise, external connect with cooling recycling system;
Screw: 38CrMoA1A, Nitrogen treatment;
Barrel: 38CrMoAlA, nitrogen treatment, barrel wind-cooling; temperature controller
Lubrication: forced lubricating;
Vacuum system: vacuum pump motor power 1.1kw
Parameter of such kinds of machine
Type | L/D | Main power | Compactor power | Speed | Capacity(kg/h) |
ML85 | 33 | 55KW | 37kw | 10-150 | 150-200 |
ML100 | 30/33 | 90KW | 55kw | 10-150 | 250-350 |
ML130 | 30/33 | 132KW | 90KW | 10-150 | 450-600 |
ML160 | 30/33 | 160KW | 132KW | 10-150 | 600-800 |
ML180 | 33/36 | 200KW | 160KW | 10-150 | 800-1000 |
ML200 | 33/36 | 250KW | 200KW | 10-150 |
1000-1200 Â |
1. We supply below necessary documents with the machine:
- Machine layout
- Electricity diagram
- Machine certificate
- General manual book/maintenance book
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13915707468
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Ningbo Anyun Tai Metal Products Co., Ltd. , https://www.eurokingtools.com