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10 Advantages of Geared Motors
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When it comes to geared motors, Oriental Motor offers a wide range of pre-assembled options that ensure quality, consistency, and reliability. Additionally, gearheads from our industry partners expand the torque range of our motors, making them suitable for a broader array of applications. Let’s explore some of the key advantages of using geared motors.
An image of a motor and gearhead assembly shows the seamless integration of these components, enhancing overall performance. Here are some compelling reasons why you might consider using a geared motor.
**Why Use a Geared Motor?**
- **High Torque Output**: When a geared motor is employed, the motor’s torque is amplified by the gear ratio and gear efficiency. This results in a geared motor delivering more running and holding torque than an ungeared motor.
- **Speed Reduction**: Gearheads act as "speed reducers," allowing you to adjust the motor speed according to your needs. For instance, an 1800 RPM motor with a 5:1 gear ratio will operate at 360 RPM.
- **High Resolution**: The resolution of a geared motor is enhanced by the gear ratio, enabling finer positioning in applications that demand precision.
- **Drive Large Inertial Loads**: Geared motors allow for the rotation of significantly larger inertial loads, increasing operational efficiency.
- **Shorter Positioning Time**: Using a geared motor often reduces the time required for precise positioning, especially when dealing with large inertial loads.
- **Downsizing**: Smaller geared motors can deliver the same torque as larger ungeared motors, offering significant space-saving benefits.
- **Improved Damping Characteristics**: Geared motors provide better damping effects, ensuring stable operation even under rapid acceleration or deceleration.
- **Increased Axial and Radial Load**: The rigidity of geared motors supports higher axial (thrust) and radial (overhung) loads, making them suitable for demanding applications.
- **Increased Rigidity**: With enhanced stiffness, geared motors resist torsional forces better, maintaining stability even under fluctuating loads.
- **Surface Installation of Load**: Certain types of geared motors, like the HS/HPG Harmonic Gear Type, offer mounting holes directly on the gearhead surface, simplifying load installation.
**High Torque Output**
The torque produced by a geared motor is calculated by multiplying the motor torque by the gear ratio and gear efficiency. This amplification allows geared motors to deliver higher torque outputs than ungeared motors. The relationship between torque and gear ratio can be visualized in the following chart, showing how torque increases with gear ratio.
**Speed Reduction**
Gearheads reduce motor speed proportionally to the gear ratio. Modern speed controllers often handle speed adjustments, but gearheads remain a reliable method for achieving desired RPMs. The formula for calculating the speed of the gearhead shaft is straightforward:
\[ \text{Speed of gearhead shaft} = \frac{\text{Motor shaft RPM}}{\text{Gear ratio}} \]
**High Resolution**
Geared motors enhance motor resolution through gear ratios, allowing for finer positioning in applications requiring high precision. For example, a stepper motor with a 200-step/revolution configuration and a 5:1 gear ratio achieves a resolution of 1,000 steps per revolution at the gearhead output shaft.
**Drive Large Inertial Loads**
Using a geared stepper or servo motor enables the handling of significantly larger inertial loads, which increases by the square of the gear ratio compared to ungeared motors. This capability is crucial for applications involving heavy machinery or equipment.
**Shorter Positioning Time**
Geared motors reduce positioning time, particularly for large inertial loads. Comparing a standard stepper motor and a geared stepper motor at different inertia ratios illustrates this advantage.
**Downsizing**
By boosting torque output, geared motors allow the use of smaller motors, saving space and reducing costs in machine design.
**Improved Damping Characteristics**
Geared motors improve damping effects, leading to more stable operations during start-up and shut-down phases. This is particularly beneficial for applications involving large inertial loads.
**Increased Axial and Radial Load**
Geared motors feature enhanced strength and rigidity, supporting higher axial (thrust) and radial (overhung) loads compared to ungeared motors.
**Increased Rigidity**
With improved resistance to torsional forces, geared motors maintain stability under fluctuating loads, ensuring consistent performance.
**Surface Installation of Load**
Harmonic geared motors offer mounting holes on the gearhead surface, facilitating direct installation of loads like rotary tables.
**Conclusion**
Oriental Motor and our industry partners provide a comprehensive selection of geared motors tailored to various motor types. By combining gearheads with motors, we ensure compatibility and optimal performance. If you’re looking for assistance in selecting the right geared motor for your application, feel free to reach out to our experts or schedule a demo.
Thank you for reading! Please share any success stories you’ve had with geared motors in the comments below.
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