Industrial Machinery,Types Of Manufacturing Industry,Technology In Manufacturing Industry Blog - jpkinstruments.com

August 17, 2025

Rotary Kiln for Limestone, Cement, Iron Ore

Model NO.: 53t
Energy Saving: Energy Saving
Warranty: 1 Year
Color: Multi Color
Customized: Customized
Condition: New
Mining Object: Metallic and Non-Metallic Ore Excavator
Application: Building Materials, Mineral Processing, Metallurgy
Delivery Time: Within 15 Days
After Sale Service: Engineers Available to Service Machinery Overseas
Trademark: YUFCHINA
Transport Package: Standard Container or in Bulk
Specification: 53t
Origin: Henan, China
HS Code: 84741000
Rotary Kiln for Limestone, Cement, Iron Ore
 
Rotary kiln is the main equipment used for calcining cement clinker. It finds extensive applications in industries such as cement production, metallurgy, and chemical manufacturing. The rotary kiln consists of several key components including the shell, supporting device, thrust roller, driving mechanism, movable kiln head, sealing system at the tail, and combustion unit. Its simple design ensures reliable operation and easy process control.

Rotary Kiln for Limestone, Cement, Iron Ore

Structure of Rotary Kiln

1. Support Device: Advanced shaft structure with automatic temperature measurement and electrical heating systems.
2. Catch Wheel: Available in mechanical and hydraulic types.
3. Gears: Single or double, controlled by buncher, DE machine, and frequency variable motor. Reliable, energy-efficient, and efficient.
4. Cylinder Tyre Bolster: Three types—Fixed, Zoom, and Floating. Simple structure, convenient replacement, and no damage to the cylinder.
5. Sealing Equipment: Options include air cylinder edge sealing, spring edge sealing, graphite block sealing, and combinations. Adaptive to cylinder rotation and swing, with excellent sealing performance.
6. Kiln Head Hood: Includes stationary and flexible types.

Rotary Kiln for Limestone, Cement, Iron Ore

Working Principle of the Rotary Kiln:

Through technical upgrades, the rotary kiln has adopted advanced technologies such as hydraulic thrust roller devices, high-precision plunger pumps, variable-speed valves, and contact graphite block sealing systems. To enhance automation, industrial TV monitoring is used at the kiln head, simulation phosphor screens display the process flow, and infrared scanning systems monitor the calcining zone directly on a computer. These new technologies provide clear visibility, convenient operation, and reliable use. As a result, thermal conditions are stabilized, and equipment running rates are improved. Compared to similar-sized equipment, the running rate has increased by up to 10%, production has increased by 5–10%, and heat consumption has decreased by 15%.

Rotary kilns belong to building material equipment and can be categorized into cement kilns, metallurgical chemical kilns, and lime kilns based on the materials they process.

Cement kilns are used for producing cement clinker, with both dry and wet methods available. Metallurgical chemical kilns are used for magnetic roasting of iron ore and oxidizing roasting of chrome and nickel in steel plants; baking high-alumina ore in refractory factories; baking chamotte and alumina in aluminum plants; and baking chrome ore and powder in chemical plants.

Lime kilns are used for baking active lime and dolomite in steel and ferroalloy plants.

Rotary Kiln for Limestone, Cement, Iron Ore

Warranty for Rotary Kiln:

The product is 100% brand new upon leaving the factory. The seller guarantees the quality of the machines for one year from the completion of trial runs, but not exceeding thirteen months from the date the machines are shipped to the delivery port. If any parts (excluding easily damaged parts) are found defective within the first year, the seller will replace them free of charge. After one year, replacements can be made on a favorable payment basis.

Serial Number Specification Output
(t/h)		 Rev(rpm) Pedestal Number Reducer Electricmotor Power
(kw)		 Remark
Model
1 1.6 x 32m 2 0.58-2.85 3 ZQ75-50 YCT250-4A 18.5  
2 1.6/1.9 x 36m 2.5-3 0.53-1.59 3 ZQ110-7 YCT250-4B 22  
3 1.9 x 39m 3-3.4 0.53-1.59 3 ZQ125-7 YCT315-4A 37  
4 2.2 x 45m 4-5 0.214-1.64 3 host ZS125-5
assist ZQ40-40		 host YCT315-4B
assist Y112M-4		 45
4		  
5 2.5 x 40m 6.3 0.62-1.5 3 host ZS165-5
assist ZS50-1		 host YCT355-4A
assist Y160M-6		 55
7.5		 preheater kiln   
6 2.5 x 50m 5-6 0.62-1.5 3 host ZS165-5
assist ZS50-1		 host YCT355-4A assist Y160M-6 55
7.5		  
7 2.5 x 55m 5-6 0.62-1.5 3 host ZS165-5
assist ZS50-1		 host YCT355-4A assist Y160M-6 55
7.5		  
8 2.7 x 42m 13 0.6-2.3 3 host ZS145-3-1
assistZL50-16-2		 host YCT355-4A
assist XH195		 55
11		 preheater kiln
9 2.7 x 44m 13 0.74-2.21 3 host ZSY355-50-1
assist ZSY160-40-2		 host YCT355-4A
XH195		 55
11		 preheater kiln
10 2.8 x 42m 14 0.5-2.503 3 ZSY355-50-1
assist ZSY160-40-2		 host Z2-101TH
assist Y160M-6		 55
7.5		 preheater kiln
11 2.8 x 43m 8.3 0.62-1.5 3 host ZS165-6
assist ZS50-1		 host YCT355-4B
assist Y160L-6		 75
11		 preheater kiln
12 2.8 x 55m 6-7 0.62-1.5 3 host ZS165-6
assist ZS50-1		 host YCT355-4B Y160L-6 75
11		  
13 3 x 48m 700 0.67-3.76 3 host NZZL130-15-I
assist ZL50-10-1		 host ZSN4-280-091B assist YCT250-4A 110
18.5		 outside the kiln
14 3.0 x 50m 9.2 0.5-1.5 3 host ZS165-3
assist ZS50-1		 ZSN4-280-11B
assist Y160L-6		 125
11		 preheater kiln
15 3 x 60m 7-9 0.5-1.5 4 host ZS165-3
assist ZS50-1		 host ZSN-280-11B assist Y160L-6 125
11		  
16 3 x 88m 12.5 0.444-1.345 5 host   ZS199-5-  5
assist ZL50-8- 2		 host   ZSN4-280-091B assist Y160L-6 110
11		 wet kiln
17 3 x 100m 11-13.5 0.47-1.48 5 host ZSY500-56-AL
assist ZL50-14- 2		 host   ZSN4-250-21B assist Y160M-4 90
11		 wet kiln
18 3.2 x 48m 1000 0.788-3.88 3 host NZS995-40VIBL
assist NZS352-40IL		 host ZSN-280-11B Y160L-6 125
11		  
19 3.2 x 50m 12.5 0.4-1.5 3 host ZL130-16
assist ZL50-10		 host ZSN4-280-11B
assist Y180L-4		 125
22		 preheater kiln
20 3.2 x 50m 1000 0.788-3.938 3 host NZS995-28VBR
assist ZL50-9-2		 host ZSN4-280-21B assist Y180L-6 160
15		 outside the kiln
21 3.2 x 64m 8-10 0.4-1.5 4 hostZL130-16 ZL50-10 host ZSN-280-11B Y180L-4 190
22		  
22 3.2 x 118m 17 0.292-1.459 6 host JH500C-SW-71
assist ZL50-8-1		 host Z4-250-31
assist Y160L-6		 110
11		 wet kiln
23 3.3 x 50m 1000 0.36-3.57 3 host NZS995-40-V BL
assist NZS352-31.5		 host ZSN4-280-21B assist Y160M-4 160
11		 outside the kiln
24 3.3 x 50m 1000 0.36-3.57 3 host ZSY450-40-VI
assist ZL50-14-I		 host ZSN4-280-091B assist Y160M-4 160
11		 preheater kiln
25 3.3 x 52m 1000 0.67-3.43 3 host NZS995-45V BL
assist ZL50-10-I		 ZSN4-280-21B
assist Y160L-6(1100)		 160 11(15HP) outside the kiln
26 3.3 x 54m 25 0.92-2.74 3 host NZS995-45VBL
assist ZL42.5-10-2		 host ZSN4-280-11B
assist Y160L-6		 125
11		 preheater    kiln
27 3.5 x 54m 1500 0.55-3.5 3 host ZSY500-40-V
assist ZSY180-31.5-2		 host ZSN4-315-092 Y200L-6 220
18.5		 outside the kiln
28 3.5/3 x 60m 14-16 0.39-1.95 4 host JH500C-SW-56
assist ZL50-10-2		 host YTSP315M2-6 assist Y160L-6 110
11		 cogeneration hollow kiln
29 3.5 x 70m 12-14 0.4-1.5 4 host ZSY500-40
assist ZL50-14		 host ZSN-315-082 assist Y180L-4 280
22		  
30 3.5 x 125m 21.8 0.281-1.406 5 host ZS165-4-1/2
assist ZL50-8-1/2		 host ZSN4-250-21B assist Y160L-6 2 x 90 2 x 11 wet dual drive
31 3.5 x 130m 22 0.439-1.379 5 host ZS165-3-1/2
assist ZL35-14-1/2		 host Z2-102 assist Y132S-4 2 x 90 2 x 5.5 wet dual drive
32 3.5 x 145m 25 0.345-1.379 6 host ZS165-3-1/2
assist ZL35-14-1/2		 host ZSN4-250-21B assist Y132S-4 2 x 90 2 x 5.5 wet dual drive
33 3.6 x 55m 16.7 0.4-1.5 3 host ZSY500-40
assist ZSY180-31.5		 ZSN-315-072
assist Y180L-4		 250
22		 preheater   kiln
34 3.6 x 74m 20.5 0.222-1.666 4 host JH560C-SW-90
assist ZL50-17-1		 host YTSP315M1-4 assist Y160M-4 132
11		 cogeneration hollow kiln
35 3.8 x 58m 20.8 0.4-1.5 3 host ZSY500-40
assist ZL50-14		 ZSN-315-072
assist Y180L-4		 250
22		 preheater   kiln
36 3.95 x 56m 2000 0.6-3.3 3 host ZSY500-40VI
assist ZL50-14-I		 host ZSN4-315-072 assist Y160L-4 250
15		 outside the kiln
37 4.0 x 60m 25 0.4-1.5 3 host ZSY630-35.5
assist ZL65-16		 host ZSN4-355-092
Y200L-4		 315
30		 preheater   kiln
38 4 x 60m 2000 0.58-3.459 3 host JH560-SW-56
assist ZL50-15		 host YTSP355-4
assist Y160L-4		 250
15		 outside the kiln
39 4 x 80m 16-20 0.4-1.5 4 host ZSY630-35.5
assist ZSY280-35.5		 host ZSN-315-12 assist Y200L-4 355
30		  
40 4 x 80m 29.17 0316-1.582 4 host JH560C-SW-71
assist ZL50-9-1		 host ZSN4-280-21B assist Y180L-6 160
15		 cogeneration hollow kiln
41 4/3.5/4 x 150m 30.42 0.343-1.714 6 host JH560C-SW-56-1/2 assist ZL50-10-1/2 host ZSN4-280-11B Y160L-6 2 x 125 2 x 11 wet dual drive
42 4 x 150m 33.3 0.509-1.528 6 host JH560C-SW-63-1/2 assist ZL60-12-1/2 host ZSN4-280-11B assist Y160L-6 2 x 125 2 x 11 wet dual drive
43 4 x 150m 30-34 0.402-1.587 6 host JH800C-SW-90
assist JH280-SW-40		 host ZSN4-355-092 assist Y200L-4 280
30		 wet single-drive
44 4.7 x 72m 4000 0.35-3.5 3 host ZSY710-28-V
assist ZL60-7-2		 host Z4-400-32
assist Y200L-4		 550
30		 outside the kiln

Aluminum Coil

In the bustling world of modern manufacturing and construction, the Aluminum Coil stands as a versatile powerhouse, seamlessly blending lightweight design, exceptional durability, and remarkable adaptability. As a fundamental building block across industries, this coiled marvel has redefined efficiency and innovation, offering endless possibilities for applications that demand both performance and flexibility.

Lightweight yet Resilient: A Game - Changer in Material Engineering

At the core of aluminum coil’s appeal is its remarkable strength - to - weight ratio. With a density approximately one - third that of steel, aluminum coils revolutionize projects where weight is a critical factor. In the aerospace industry, these coils are transformed into essential components for aircraft fuselages, wings, and internal structures. Their feather - light nature reduces the overall weight of the aircraft, leading to significant fuel savings and enhanced flight performance. In the automotive sector, aluminum coils are used to manufacture lightweight body panels, engine components, and heat exchangers, contributing to improved fuel economy and reduced emissions. Despite its lightness, aluminum coil doesn't compromise on strength. It can withstand substantial mechanical stress, vibrations, and impacts, making it a reliable choice for demanding applications.

Corrosion Resistance: A Shield Against the Harshest Environments

Aluminum coils possess an inherent resistance to corrosion, making them ideal for use in a wide range of environments. When exposed to air, aluminum forms a thin, self - healing oxide layer on its surface, acting as an invisible armor that protects against rust, oxidation, and chemical attacks. In coastal regions, where buildings and infrastructure are constantly exposed to salty sea air, aluminum coils maintain their integrity for years, ensuring the longevity of structures like roofing, siding, and cladding. In the marine industry, these coils are used to construct components for ships and offshore platforms, withstanding the corrosive effects of seawater and harsh marine conditions. Even in industrial settings with exposure to pollutants and chemicals, aluminum coils remain resilient, reducing maintenance costs and extending the lifespan of equipment.

Unparalleled Flexibility: From Coil to Custom Creation

The coiled form of aluminum coils offers unparalleled flexibility in manufacturing and construction. They can be easily unrolled, cut, bent, and shaped into various profiles and sizes, allowing for seamless customization to meet specific project requirements. In the construction industry, aluminum coils are transformed into roofing sheets, wall cladding, and decorative elements, adding a modern and sleek aesthetic to buildings. Their malleability enables architects and designers to create intricate shapes and curves, bringing innovative designs to life. In the packaging industry, aluminum coils are used to produce foil for food and beverage packaging, providing excellent barrier properties to protect products from moisture, oxygen, and light. Additionally, in the electronics industry, these coils are fabricated into components such as heat sinks, electrical shielding, and battery casings, leveraging their thermal conductivity and electrical properties.

Aesthetic Appeal and Design Versatility

Aluminum coils not only excel in performance but also enhance the visual appeal of projects. With a smooth, metallic finish, they add a touch of modern elegance to any application. Anodizing, painting, and powder - coating techniques can be applied to aluminum coils, offering a vast array of colors and textures. In architectural applications, these coils are used to create eye - catching facades, curtain walls, and sunshades, giving buildings a contemporary and sophisticated look. In interior design, aluminum coils can be crafted into decorative panels, room dividers, and furniture, adding a stylish and functional element to living and working spaces.

Sustainability: A Greener Choice for the Future

Aluminum coils are a sustainable material choice, aligning with the growing global focus on environmental responsibility. Aluminum is one of the most recyclable metals, and recycling aluminum coils requires significantly less energy compared to producing new aluminum. By choosing aluminum coils, industries can reduce their carbon footprint, conserve natural resources, and contribute to a circular economy. Moreover, the long lifespan and low maintenance requirements of aluminum coils further enhance their sustainability, as they minimize the need for frequent replacements and associated waste generation.

In conclusion, Aluminum Coil is a true multi - purpose material that has become indispensable in modern industries. Its lightweight design, corrosion resistance, flexibility, aesthetic appeal, and sustainability make it a preferred choice for a wide range of applications. From soaring aircraft to stunning skyscrapers, from everyday consumer products to advanced electronics, aluminum coils continue to drive innovation and shape the world around us.
 
 

Aluminum Coated Coil,Coated Aluminum Coil,Color Coated Coil,Aluminium Alloy Coil

HANNSTAR INDUSTRY , https://www.hannstarindustry.com

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