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Tube End Beveling Machine with Ce Certificate (3CPV)
**3CPV Semi-Automatic Tube End Finishing Machine**
**Description:**
The 3CPV semi-automatic tube end finishing machine is a versatile and efficient solution designed for processing metal tubes. It can perform multiple operations such as deburring, flaring, and beading on both the inside and outside of round metal tubes. This machine allows for quick tooling changes, enabling it to switch between different functions seamlessly.
**Model:**
3CPV
**Application:**
This machine is ideal for preparing the ends of metal tubes by performing tasks like deburring, flaring, and beading. It is widely used in industries that require precision tube end treatments, including automotive, HVAC, and industrial manufacturing.
**Introduction:**
With the use of this tube end-finishing machine, you can easily prepare tube ends with a bead or flare, or simply deburr and square them. Each machine is capable of performing all these functions, requiring only a change of tooling to switch from one operation to another. This flexibility makes it an essential tool in any production line that handles various types of tube processing.
**Main Specifications:**
- Dimensions: 660 x 1000 x 1230 mm (excluding protruding parts)
- Weight: 500 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥20 kN
- Rotation Axis: Asynchronous Motor, 4.0 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Rotation Axis Deflection: ≤0.01 mm
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–80 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ6–80 mm
- Tube WT for Flaring: Stainless Steel 0.4–2.5 mm, Aluminum Alloy 0.5–3.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–75 mm
- Tube WT for Beading: Stainless Steel ≤1 mm, Aluminum Alloy ≤2 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Clamp Length: 15 mm (varies based on material and wall thickness)
- Tube Material: Titanium Alloys, Stainless Steel, Aluminum Alloy
**Features:**
- One clamping operation can complete squaring, deburring, and chamfering simultaneously.
- Quick die change allows for flaring and beading operations.
- Cylinder clamping ensures tight grip, with a buffer system to prevent tube damage.
- Thin clamps and dies allow for a minimum tube length of 15 mm.
- Feed cylinder control is linked with the clamp cylinder for automatic operation.
- Equipped with an asynchronous motor spindle with variable frequency control for precise speed adjustment.
- Tube feeding length positioning ensures consistent processing and repeatable accuracy.
- The eccentric flaring center enables processing of various sizes and wall thicknesses.
- Dies for chamfering/deburring/squaring can also be used for flaring, reducing die specifications and replacement time.
**Main Components:**
- Top-mounted spindle with excellent accessibility, ideal for complex-shaped tubes.
- Variable frequency control for high-precision spindle operation.
- Front-mounted clamp capable of gripping tubes as short as 15 mm.
- Clever chip groove design in the clamp to smoothly direct waste into the collection box.
- Dual feed modes: cylinder and handwheel, ensuring smooth and efficient operation.
- Adjustable tube feed stopper with mechanical lock for precise length control.
- Spindle feed position ensures consistent processing without interference.
- Organic glass protective cover and waste box for safety and cleanliness.
**Tooling Options:**
- **Flaring Center:** An eccentric shaft that can process a variety of tube sizes and wall thicknesses.
- **Flaring Dies:** Can be used directly for chamfering, deburring, and squaring, reducing die change time.
- **Die Adapter:** Designed for small-diameter tubes, allowing installation of flaring or beading dies.
- **Squaring/Deburring Head:** Smart design with adjustable blade positions, suitable for different tube dimensions and wall thicknesses.
- **Beading Head:** Used with beading tips or arbor, capable of processing tubes as small as 6 mm in diameter.
This 3CPV semi-automatic tube end finishing machine is a reliable and efficient choice for manufacturers looking to streamline their tube processing operations. Its advanced features and versatility make it a valuable asset in any modern workshop.