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Tube End Squaring Machine with Ce Certificate (TEF508CPV)
**TEF508CPV Automatic Tube End Finish Machine**
**Description:**
The TEF508CPV is an advanced automatic tube end finish machine designed for deburring, flaring, and beading of metal round tubes. It offers a versatile solution for preparing the ends of tubes with high precision and efficiency.
**Model:**
TEF508CPV
**Application:**
This machine is ideal for processing both the inside and outside of metal round tubes, making it suitable for a wide range of industrial applications, including automotive, aerospace, and construction industries.
**Introduction:**
The TEF508CPV allows users to prepare tube ends with beads or flares, or simply deburr and square them. The machine is highly adaptable, as changing the tooling enables it to switch between different functions seamlessly.
**Main Specifications:**
- Dimensions: 580 x 820 x 1200 mm
- Weight: 350 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4.5 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥10 kN
- Rotation Axis: Servo Motor, 2.0kW
- Feed Axis: Servo Motor, 2.0kW
- Tube Position Axis: Servo Motor, 0.2kW
- Coaxiality of Spindle and Clamping Shaft: ≤0.02 mm
- Feed Axis Positioning Accuracy: ≤0.01 mm
- Feed Axis Repeat Positioning Accuracy: ≤0.01 mm
- Rotation Axis Deflection: ≤0.01 mm
- Control Mode: Digital Control
**Control Variables:**
- Clamp opening and closing
- Rotation axis direction and speed
- Feed axis origin, enable position, feed position, limit position, and speed
- Position axis origin, feed position, and speed
- Positioner plate opening and closing
**Capacity:**
- Tube OD for chamfer/squaring/deburring: Φ6–50 mm
- Tube WT for chamfer/squaring/deburring: ≤10 mm
- Tube OD for flaring: Φ3–50 mm
- Tube WT for flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric inner diameter rotary swage
- Tube OD for beading: Φ6–45 mm
- Tube WT for beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner diameter rotary swage
- Minimum Clamp Length: 10 mm (varies based on material and wall thickness)
- Tube Material: Titanium alloys, stainless steel, aluminum alloy
**Features:**
- One clamping operation can complete squaring, deburring, and chamfering simultaneously.
- Quick die change allows for flaring and beading operations.
- Cylinder clamping ensures tight grip while preventing tube damage.
- Thin clamp and dies allow for minimum tube length of 10 mm.
- Digital control for feed distance, rotation speed, and tube positioning.
- Fully automated operation with foot switch activation.
- Eccentric flaring center supports multiple sizes and wall thicknesses.
- Chamfer/deburring dies can also be used for flaring, reducing die specifications and replacement time.
**Main Components:**
- Top spindle with excellent opening capability, ideal for complex bent tubes.
- Servo motor control for precise spindle movement.
- Front-mounted clamp capable of clamping tubes as short as 10 mm.
- Smart chip groove design in the clamp for efficient dust collection.
- Adjustable tube feed stopper for accurate feeding.
- Organic glass protective cover and waste box for safety and waste management.
**Tooling Options:**
1. **Flaring Center:** An eccentric shaft that allows for various sizes and wall thicknesses of flaring.
2. **Flaring Dies:** Chamfer/deburring dies can be directly used for flaring, reducing die specifications and setup time.
3. **Squaring/Deburring Head:** A smart design where blade positions can be adjusted to handle different tube dimensions and wall thicknesses.
4. **Beading Head:** Works with beading tips or arbor to process tubes as small as 6 mm.
This machine is an essential tool for manufacturers looking to streamline their tube end finishing processes with high precision, flexibility, and efficiency.